New nano-method

A team of chemists at Brown University have devised a simple way to synthesize iron-platinum nanorods and nanowires while controlling both size and composition. Nanorods with uniform shape and magnetic alignment are one key to the next generation of high-density information storage, but have been difficult to make in bulk.

[Simply changing the ratio of two chemicals in solution changes the length of iron-platinum nanowires and nanorods: transmission electron microscope images of a) 200 nm wires; b) 50 nm wires; c) 20 nm rods; d) two individual 50 nm wires. Credit: Chao Wang & Jaemin Kim/Brown University]

The technique, published online June 22 in the journal Angewandte Chemie International Edition, pro-duces nanorods and nanowires from 20 nm to 200 nm long, simply by varying the ratio of sol-vent and surfactant used in synthesis. Shouheng Sun, a professor of chemistry at Brown Univer-sity, postdoctoral researcher Yanglong Hou, and colleagues have also demonstrated that the same technique works to control the shape of cobalt-platinum nanorods, suggesting that it may work for many other combinations as well.

Just a few years ago, the average computer user’s documents, applications and even photos seemed to rattle around a 120 GB disk drive. Today’s multimedia-intensive user can exhaust that capacity in no time and the need continues to grow, but engineers expect to max out conven-tional magnetic storage techniques by about 2010. At that point, they’ll be looking for nanotech-nology to step up.

Whether it will be ready, remains to be seen. Getting tiny magnetic particles to align with each other has been one of the major obstacles to squeezing more information density out of the technology. Sun and Hou think they can harness particle shape to accomplish that critical task. “Many people think that shape can control alignment,” said Sun, “but controlling shape has not been so easy. This method gives us a really simple way to tune length, diameter and composition all at the same time.” A magnetic storage surface – the disk of a hard-disk drive -- consists of tiny sectors of magneti-cally-aligned particles. When the read-write head of a disk drive passes over a sector, it flips the magnetic field to the opposite direction – encoding a zero or a one. When it reads, it senses the magnetic field for the whole sector.

To pack more information into a smaller area, engineers can make the particles smaller or the sectors smaller, but they need enough particles so that the occa-sional random flip doesn’t corrupt the whole sector. It is now possible to apply magnetic nanoparticles in a thin, dense layer, but the magnetic fields of randomly-oriented spherical particles tend to cancel each other out. Instead of lining up at six o’clock or twelve o’clock, many particles align at two, three, four or five o’clock, diluting the overall strength of the magnetic signal.

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The original nano workout

Researchers at Rensselaer Polytechnic Institute have developed a new method of compacting carbon nanotubes into dense bundles. These tightly packed bundles are efficient conductors and could one day replace copper as the primary interconnects used on computer chips and even hasten the transition to next-generation 3-D stacked chips.

Lu’s team discovered that by immersing vertically grown carbon nanotube bundles into a liquid organic solvent and allowing them to dry, the nanotubes pull close together into a dense bundle. Lu attributes the densification process to capillary coalescence, which is the same physical principle that allows moisture to move up a piece of tissue paper that is dipped into water. The process boosts the density of these carbon nanotube bundles by five to 25 times. The higher the density, the better they can conduct electricity, Lu said. Several factors, including nanotube height, diameter, and spacing, affect the resulting density, Liu added. How the nanotubes are grown is also an important factor that impacts the resulting shape of the densified bundles. Images of the experiment are more striking than any “before and after” photos of the latest fad diet. In one instance, Liu started with a carbon nanotube bundle 500 micrometers in diameter, shaped somewhat like a marshmallow, and dipped it into a bath of isopropyl alcohol. As the alcohol dried and evaporated, capillary forces drew the nanotubes closer together. Van Der Waals forces, the same molecular bonds that boost the adhesion of millions of setae on gecko toes and help the lizard defy gravity, ensure the nanotubes retain their tightly packed form.

Despite his initial successes, Lu said the density results obtained are not ideal and carbon nanotubes would have to be further compacted before they can outperform copper as a conductor. A close-up photo, taken using a scanning electron microscope, reveals there are still large empty spaces between densified nanotubes. The research team is exploring various methods to achieve ever-higher density and higher quality of carbon nanotube bundles, he said. Lu is confident that these densified carbon nanotubes, with their high conductivity, ability to carry high current density, and resistance to electromigration, will be key to the development of 3-D computer chips. Chips used today can only shrink so much smaller, as their flat surface must have enough room to accommodate scores of different components. But the semiconductor industry and academia are looking at ways to layer chip components into a vertical stack, which could dramatically shrink the size of the overall chip. Densified carbon nanotubes, with their ends trimmed and polished, can be the basic building blocks for interconnects that would link the stacked layers of a 3-D computer chip, Lu said. “Carbon nanotubes are one of the most promising materials for interconnects in 3-D integration,” he said. Other potential applications of the densified nanotubes are high surface area electrodes for supercapacitors, fuel cell electrodes for hydrogen storage, heat dissipation materials for thermal conductors, and other situations that require high electrical, thermal, or mechanical performance.